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Production Process
At ABC Lithium, we harness cutting-edge technology to craft nothing but the finest Li-ion batteries. Experience excellence in every cell we create.
1
Raw Material Baking
Process of baking active material.
2
Mixing
Process of mixing active material with the solvent to form slurry.
3
Electrode Coating
Process of coating the slurry to both sides of the substrate.
4
Electrode Pressing
Process of pressing the coated roll to the specific thickness.
5
Electrode Slitting
Process of slitting the pressed roll.
6
Slitted Electrode Oven
Process of drying the slitted roll to the specific moisture content.
7
Electrode Tab Welding
Process of welding the current collector to the slitted electrode.
8
Winding & Assembling
Process of winding, bottom welding, grooving, X-Ray scanning, and cap welding.
9
Cell Oven
Process of drying the cell to specific moisture content.
10
ES Filling
Process of filling the electrolyte into the cell.
11
Crimping
Process of sealing the cell.
12
Cleaning & Labeling
Process of cleaning and labeling the cell.
13
Forming
Process of first charging and discharging the cell to form electrical properties.
14
High Temperature Aging
Process of stabilizing the electric charge of the cell by keeping it in high temperature condition.
15
Capacity Grading
Process of charging and discharging to determine and grade the capacity of the cell.
1
Raw Material Baking
Process of baking active material.
2
Mixing
Process of mixing active material with the solvent to form slurry.
3
Electrode Coating
Process of coating the slurry to both sides of the substrate.
4
Electrode Pressing
Process of pressing the coated roll to the specific thickness.
5
Electrode Notching
Process of cutting the pressed roll to the specific dimensions and designs.
6
Roll Oven
Process of drying the notched roll to the specific moisture content.
7
Winding, Pressing, Trimming
Process of winding, pressing, and trimming the notched electrode.
8
Jelly Roll Assembly
Process of combining the jelly rolls into one roll as per design.
9
Tabs Welding & Mylar Taping
Process of welding the current collector on the cap to the combined jelly roll before covering the roll with mylar.
10
Cell Assembly
Process of assembling all the parts of the battery including the jelly roll and tabs to make the basic structure of the battery.
11
Cap + Can Welding
Process of inserting the welded and combined jelly roll to the can before welding the can and cap to seal the cell.
12
Cell Oven
Process of drying the cell to specific moisture content.
13
1st ES Filling
Process of filling the cell with electrolyte to the specific amount.
14
High Temperature Aging
Process to increase the absorption speed of electrolyte to the electrode.
15
Negative Pre-Forming
Process of first charging of the cell to form an electrolyte layer.
16
2nd ES Filling
Process of second filling of the cell with electrolyte.
17
Ball+UV Sealant+Cleaning
Process of inserting the ball sealing, applying UV sealant, and cleaning the cell.
18
Forming + Labeling
Process of charging and discharging the cell to form electrical properties, and labeling it.
19
Capacity Grading
Process of charging and discharging to determine and grade the capacity of the cell.
Office Location
PT. International Chemical Industry
Jalan Daan Mogot No.KM. 11, RT.4/RW.8, Kedaung Kali Angke, Cengkareng, West Jakarta City, Jakarta 11710
+62 21 6190708
info@abc-lithium.com