Production Process

At ABC Lithium, we harness cutting-edge technology to craft nothing but the finest Li-ion batteries. Experience excellence in every cell we create.

1

Raw Material Baking

Process of baking active material.

2

Mixing

Process of mixing active material with the solvent to form slurry.

3

Electrode Coating

Process of coating the slurry to both sides of the substrate.

4

Electrode Pressing

Process of pressing the coated roll to the specific thickness.

5

Electrode Slitting

Process of slitting the pressed roll.

6

Slitted Electrode Oven

Process of drying the slitted roll to the specific moisture content.

7

Electrode Tab Welding

Process of welding the current collector to the slitted electrode.

8

Winding & Assembling

Process of winding, bottom welding, grooving, X-Ray scanning, and cap welding.

9

Cell Oven

Process of drying the cell to specific moisture content.

10

ES Filling

Process of filling the electrolyte into the cell.

11

Crimping

Process of sealing the cell.

12

Cleaning & Labeling

Process of cleaning and labeling the cell.

13

Forming

Process of first charging and discharging the cell to form electrical properties.

14

High Temperature Aging

Process of stabilizing the electric charge of the cell by keeping it in high temperature condition.

15

Capacity Grading

Process of charging and discharging to determine and grade the capacity of the cell.

1

Raw Material Baking

Process of baking active material.

2

Mixing

Process of mixing active material with the solvent to form slurry.

3

Electrode Coating

Process of coating the slurry to both sides of the substrate.

4

Electrode Pressing

Process of pressing the coated roll to the specific thickness.

5

Electrode Notching

Process of cutting the pressed roll to the specific dimensions and designs.

6

Roll Oven

Process of drying the notched roll to the specific moisture content.

7

Winding, Pressing, Trimming

Process of winding, pressing, and trimming the notched electrode.

8

Jelly Roll Assembly

Process of combining the jelly rolls into one roll as per design.

9

Tabs Welding & Mylar Taping

Process of welding the current collector on the cap to the combined jelly roll before covering the roll with mylar.

10

Cell Assembly

Process of assembling all the parts of the battery including the jelly roll and tabs to make the basic structure of the battery.

11

Cap + Can Welding

Process of inserting the welded and combined jelly roll to the can before welding the can and cap to seal the cell.

12

Cell Oven

Process of drying the cell to specific moisture content.

13

1st ES Filling

Process of filling the cell with electrolyte to the specific amount.

14

High Temperature Aging

Process to increase the absorption speed of electrolyte to the electrode.

15

Negative Pre-Forming

Process of first charging of the cell to form an electrolyte layer.

16

2nd ES Filling

Process of second filling of the cell with electrolyte.

17

Ball+UV Sealant+Cleaning

Process of inserting the ball sealing, applying UV sealant, and cleaning the cell.

18

Forming + Labeling

Process of charging and discharging the cell to form electrical properties, and labeling it.

19

Capacity Grading

Process of charging and discharging to determine and grade the capacity of the cell.

Office Location

PT. International Chemical Industry

Jalan Daan Mogot No.KM. 11, RT.4/RW.8, Kedaung Kali Angke, Cengkareng, West Jakarta City, Jakarta 11710

+62 21 6190708
info@abc-lithium.com

© 2023 PT International Chemical Industry